Cutting-Edge Cleanroom Certified Turnkey Plant/ Fully-Integrated Medical Healthcare Solution

1 / 5

Cutting-Edge Cleanroom Certified Turnkey Plant/ Fully-Integrated Medical Healthcare Solution

Usage:	Medical, Liquid
Warranty:	Field Installation, Commissioning and Training
Machinery Capacity:	2000bph;Customized

Send Inquiry

Product Description

Technical Specifications

Model NO.

Customized-1

Applicable Industries

Manufacturing Plant, Pharmaceutical, Medical

After Warranty Service

Video Technical Support

Output

3,000-3,600 PCS/H

Filling Material

Suppository, Other

Driven Type

Electric

Filling Accuracy

99%

Packaging Type

Cartons, Cans, Bottles

Single Dosage

0.5-5ml

Certification

CE, GMP, ISO

Voltage

380V

Precision

High Precision

Project Overview

The Oral Solid Dosage (OSD) Turnkey Project is a comprehensive solution offered to design, develop, and set up a complete manufacturing facility for producing oral solid dosage forms of pharmaceutical products. This includes tablets, capsules, and other solid forms intended for oral consumption.

A "turnkey" solution means that the project is designed to be ready for operation once handed over. The client can simply "turn the key" and start using the facility without having to worry about the intricate details of setting up the manufacturing process and equipment.

Our Key Advantages

Comprehensive Solution: Facility design, procurement, installation, and training.
Time & Cost Efficiency: Streamlined planning and bundled pricing.
Regulatory Compliance: Designed to meet FDA, EMA, and GMP requirements.
Quality Control: Standardized procedures for consistent product output.
Process Optimization: Workflow efficiency and waste reduction.
Scalability: Designed to accommodate future production expansion.
Single Point of Contact: Simplified communication and accountability.

Turnkey Project Stages

1. Conceptual Design: Understanding requirements, capacity, and budget constraints.
2. Detailed Engineering: Process diagrams, equipment specs, and facility layouts.
3. Procurement & Installation: Delivery and setup of mixers, tablet presses, and packaging lines.
4. Commissioning & Qualification: Testing components to ensure functionality.
5. Validation: Ensuring processes consistently meet quality standards.
6. Training: Operator training for safety, hygiene, and equipment operation.
7. Handover: Final facility transfer for immediate production start.

Product Parameters

Structure	Component Name	Technical Note	Configuration
Filling System	Servo Filling Device	High Precision System	Standard Configuration
	Filling Pump Head	Pneumatic components: AirTAC
	70L Material Barrel	Stirring motor included
	Cycle Pump	Supporting cylinder (1pc)
Protection	Organic Glass Cover	Safety Protection	Integrated

Facility & Manufacturing Environment

Frequently Asked Questions

What is included in an OSD Turnkey Project?

It includes the entire process from conceptual design and engineering to equipment procurement, installation, validation, and personnel training.

Are the facilities compliant with international standards?

Yes, all facilities are designed to meet stringent regulatory requirements such as GMP, CE, and ISO standards.

What types of dosage forms can be produced?

The plants are designed for Oral Solid Dosages (OSD), including tablets, capsules, granules, and suppositories.

Is training provided for our staff?

Yes, comprehensive training is a core part of the handover stage, ensuring operators are proficient in equipment use and safety protocols.

Can the facility be expanded in the future?

Yes, our designs incorporate scalability to allow for future production increases and facility expansion.

How does a turnkey project save costs?

By bundling equipment, design, and engineering services, turnkey projects reduce the overhead costs associated with sourcing multiple individual vendors.